Tag: <span>food processing</span>

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Many have asked will the continuing introduction of robot technology affect the jobless rate in today’s society. The introduction of robots in the manufacturing industry has already made profound changes in the manufacturing industry especially in the in the automotive sector. Just ask the employees at various automotive, food processing and electronics manufacturing facilities.

People jobs are being replaced by advances in artificial intelligence and advances in robot technology. This can be a good thing as it will and is increasing productivity in the manufacturing sector. After all robots don’t need to rest and surely won’t ask for a raise in pay. However these machines will need to be installed and maintained. This will require computer and robot technicians. This could be good thing with regards to creating good paying jobs. However this type of work force will be limited especially when the computer and robot industry learns how to create the software and hardware that make up these devices more cheaply and faster. The production and replacement of these robot devices will become plug and play. All you have to look at how the operating systems that run our computers and smart phones has evolved. Smart phones have become throw away devices after two or three years. The same is and will occur in the robotics and AI industry.

Although robot technologies have removed the need to use humans to do the more repetitive and boring tasks, they do reduce the need for employees. This of course has increased the unemployment rate in certain urban areas, at least until those who have lost jobs can upgrade their skill sets.

But whose to say once these people have upgraded their skill sets they won’t be replace more advances in technology. Just ask the people who work in the information technology industry. It is said people working in this industry need to upgrade their skills every three to four years. A computer technician working thirty years ago didn’t need to know anything about the internet. They didn’t have to know anything about AI such as voice recognition or speech synthesis, except in the most secret and primitive applications.

On a positive note these changes are being seen in the fast food industry. As technology advances those who own and manage these types of businesses are already making changes to maximize profits use artificial intelligence and related robot technologies. Some of these technologies actually allow the customer to interact with them. These AI based technologies will take your order and discuss the ingredients you want on you pizza. One major pizza delivery company has already implemented such a system.

Best Regards

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Source by Paul Luciw

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Chiang Mai is mapping out a future as a smarter city by using advanced technologies to help transform its tourism and agriculture industries and create other new drivers of creative economic growth.

Linking patient databases and healthcare asset information could help create a hub.

The use of technology to build a strong medical tourism sector and improve food production is part of the Smart City programme supported by IBM.

IBM defines a Smart City in terms of the improvements in quality of life and economic well-being that can be achieved by applying information technologies to planning, designing, building, and operating urban infrastructure.

The company is awarding $50 million worth of technology and services to 100 municipalities worldwide over the next three years. Chiang Mai is receiving $400,000 or 12 million baht to bring in global experts to advise on new approaches, said Parnsiree Amatayakul, the general manager of IBM Thailand.

Chiang Mai was chosen based on its 700-year-old culture, abundant natural resources and strategic location in the Greater Mekong Subregion.

However, Chiang Mai’s gross provincial product (GPP) is only 1.59% of total gross domestic product, and its growth rate has been low because its economy is not very diversified. It relies heavily on tourism and agro-industry in food processing and agriculture.

The government, local universities and the private sector have been trying to improve local economic potential through the Chiang Mai Creative City campaign.

IT training and creativity will be fostered through a proposed Software park programme.

Nat Voravos, chairman of the local creative city development committee, said improving IT capability was one of the aspects of promoting a creative economy, with the goal of making Chiang Mai an attractive city for foreign investment, living, travelling, studying and working,

Mr Nat said technology and innovation could add value to products and services, create more job opportunities and increase productivity.

The committee is working with IBM to help develop a roadmap for a Smarter City. It envisions using smart IT architecture to expand the traditional tourism industry with a strong focus on medical tourism. A “Smarter Food” project, meanwhile, will focus on increasing yields and managing production plans for farmers.

In the healthcare field, public and private service providers can use real-time location tracking of patients and hospital assets to increase efficiency and build an internationally recognised service identity, said David Hathaway, a project adviser with IBM Corp.

Electronic medical record (EMR) technology should also be adopted to standardise information exchanges to link all medical service providers including traditional medicine and spas.

Niwate Nuntajit, dean of medicine at Chiangmai University, said the city already had some expertise in serving longstay visitors, especially Japanese. Quality services at low prices are also a major selling point in mainstream healthcare, dental and ophthalmological care and Thai traditional medicine.

The university had been awarded 500 million baht to build a centre of medical excellence including robotic surgery and geriatric medicine to accommodate the ageing society of the future.

Many countries are promoting medical services to drive their economies. Singapore is working to shift from a healthcare hub to a medical training hub for Asia, Malaysia is encouraging medical tourism to make a customized medical tourism network, India is focusing on alternative healthcare, and Qatar is attempting to persuade Thai businesses to open hospitals in the country.

“All these moves signal that the medical industry in Chiang Mai is under pressure and needs to increase its comparative advantage,” Mr Niwate said.

For the Smart Food project, knowing what to produce and when, using technology-aided forecasting and planning system, will be the key, said Nathalie Gutel, an adviser with IBM France.

The government could create an e-Farmer portal to gather data on all agricultural product categories for each season. It could then use those information to create pricing models under a supply-demand calculation system.

The information could ultimately reduce the risk of both shortages and surpluses of key crops.

As well, said Ms Gutel, smart irrigation could schedule water utilisation based on specific land use types and seasonal needs to reduce waste.

Chiang Mai will choose a district and a fruit for a pilot project to test the new applications. An IMB survey identified longan as the most promising candidate since thousands of northern families grow the fruit.

Ms Gutel also said that since mobile phones are now ubiquitous, government agriculture authorities should take advantage of their potential for delivering weather information and disaster alerts.

Also growing in importance from a consumer safety standpoint is traceability of food products from farm to table. Technology can help improve traceability, build brand reputation and improve export potential.

IBM opened a regional office in the city last year, she said.

The city, meanwhile, is determined to capitalise on local strengths in software and digital content development to create new clusters and widen employment opportunities.

Martin Venzky-Stalling, an adviser to the creative city development committee, said the city had as many as 150 software and digital content firms, many of them freelance operators specialising in graphic design. Some of them can be found working out of coffee shops along Nimanhaemin Road.

“The city has an attractive lifestyle with a lower cost of living. It also produces a lot of graduate students attracting new high-tech entrepreneurs,” he said.

The committee plans to work on public-private partnership to establish a Software Park with 2,000 square metres space to provide training facilities and working space for IT and design talent.

The Board of Investment is also being asked to declare Chiang Mai a special economic zone with incentives for innovative businesses.

Mr Venzky-Stalling said the committee expected to propose at least 10 projects with an investment budget of 200 million baht this year.

Chiang Mai has been selected as one of the 10 creative economy cities by the Commerce Ministry.

“We are applying to have Chiang Mai join the Unesco Creative Cities Network, aiming to build awareness and attract investment,” he added.

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Source by Adnan Ahmed Adnan

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GMOs, or “genetically modified organisms,” are plants or animals created through genetic engineering, which merges and alters DNA from different species, creating different types of foods not found in traditional nature. Consumers are fearful that GMO’s are unhealthy, and can lead to future ailments and health issues.

Proponents and GMO manufacturers such as Monsanto corporation (whose first manufactured product was Saccharin) argue that there are several reasons that many companies have chosen to use GMO’s, such as longer shelf lives, less insecticides, more tolerance to adverse weather conditions, less crop disease, and more sales, which boosts our economy. Adversaries argue much differently. Some say that a rise in auto-immune disease, fertility issues, inflammatory diseases, digestive disorders, and chronic illness are elevated partly because the body’s natural immune system and its DNA make-up is not prepared for adverse DNA in food from genetically altered plants, animals, and seed. In fact, GMOs are in as much as 80% of conventional processed food in the US alone. Here are some other startling statistics:

• The USDA reports in 2010 that 80% of corn, 90% of soybeans, 94% of cottonseed, 90% of Canola seed (used in canola oil), and over 50% of sugar beet crops (used to make sucrose and food colorings) are genetically modified.
• Over 60 countries, including Australia, Japan, and all countries in the European Union have banned or restricted GMO seeds and food. The US government has approved GMO sales, based upon studies performed by the actual manufacturers of the GMO companies.
• According to ISAAA, “28 different countries grow genetically modified crops. The top three countries in 2012 were: United States grows 69.5 million hectares of corn, soybeans, cotton, canola, sugar beets, alfalfa, and squash, Brazil grows 36.6 million hectares of soybeans, corn, and cotton, and Argentina grows 23.9 million hectares of soybeans, corn, and cotton”
• “ISAAA also notes that GM crops are commonly used as feed for livestock. GMOinside.org reports the following statistics:
• 90% of the soy grown around the world goes into animal feed.
• 48% of American soybeans are used for poultry feed.
• 26% of American soybeans are used to feed swine.
• 12% of American soybeans are used to feed beef cattle.
• 9% of American soybeans are used to feed dairy cattle.”
• Many dairy products also contain genetic modifications, such as rBGH (recombinant bovine growth hormone). In fact, 17% of dairy cattle are injected with rBGH. It is best to buy your dairy products from a local farm or a trusted source that serves non-GMO offerings.

When it comes to labeling, the US is behind most of the world, such that 64 countries have GMO labeling laws, yet the US does not currently have a label law (although approximately 20 states are trying). The USDA does regulate which companies can claim that they use non-GMO foods. Polls show that the majority of Americans overwhelmingly want non-GMO foods and supplement labeling, to the tune of 91%, according to a recent poll.According to a recent CBS/New York Times poll, 53% of consumers said they would not buy food that has been genetically modified, should they be informed.

Many national and international companies are committed to serving foods that are non-GMO in nature. Some of these companies include: Chipotle, Amy’s Organics, Applegate Farms, Ciao Bella Gelato, Earthbound Farm, Organic Valley, Pacific Foods, Stoneyfield Organics, Wild Harvest, and most recently General Mills has removed all GMO’s from its original Cheerios cereal (however, not the rest of the Cheerio lines).

There are several Non-GMO advocacy groups and labels, including GM Action Alliance, GMO Free USA, and Citizens for GMO Labeling, should you like to learn more information about this growing shift in food processing and health.

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Source by Dr. Chad Laurence

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From catching a ride to getting instant medical attention, smartphones have completely changed the way people live and carry out their daily tasks. In a similar way, the rapid evolution of operating technology and production means have transformed manufacturing. Innovative companies like Tesla is the best example of how technology can materialize the seemingly impossible ideas and change our view of reality. Modern food processing equipment, robotics, sensor technology, and smart machines are no less striking.

There is something that drives manufacturers to constantly explore means for improving efficiency and agility. Managing market volatility is one of the biggest challenges manufacturers face today. In order to successfully handle this challenge, manufacturing leaders need a sound combination of speed, agility, and responsiveness. The characteristic of being agile and responsive can also help companies deal with a number of challenges, for example, fluctuating raw material costs.

Most of the successful companies focus on improving production processes and enhancing customer relationships. Small companies even pay more attention to meet customization demands and improve productivity. No matter the size of a company, the manufacturer struggles to maximize capacity utilization and achieve annual cost reductions. Implementing innovative production solutions carefully is the only way to achieve these objectives.

Industrial automation technology indicates that there is never any shortage of opportunities to grow and remain profitable. A business manager has to identify strategic opportunities and technologies that can offer the greatest profit potential. It is also important that a new solution should be in compliance with a company’s competitive differentiators and core capabilities.

It is highly likely that by the year 2020, business owners in every industry will have invested millions of dollars in a broad range of automation and fabrication technologies. Nano-manufacturing, 3D printing, artificial intelligence, smart machines, and the Internet of Things (IoT) will dominate the future.

Investment decisions can depend on a company’s priorities and objectives, market conditions and forecasts. Introducing new technologies is subject to a thorough cost-benefit analysis. The way of conducting cost-benefit analysis can vary from industry to industry.

Automation technologies such as robotic welding, smart sensors, quality control systems, metal fabrication, magnetic inspection, and material handling equipment can help companies achieve the following objectives:

• High productivity
• Improved data availability
• Faster responsiveness to customer expectations
• Production flexibility
• Improved employee engagement

Small companies must learn how to implement automation and improve productivity in a cost-effective manner. The success in manufacturing now largely depends on how efficiently a company can adapt and meet market expectations.

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Source by Basharat K

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Food safety is one issue that we should always keep top-of-mind. Here are a few basic guidelines to remember during this season of the noshes, nibbles, buffets, potlucks, and office parties that are key to food safety.

Wash Your Hands

Hand washing is essential. Hand washing in warm soapy water will eliminate many of the culprits that can cause food-borne illnesses as well as the common cold and flu. The Academy of Nutrition and Dietetics recommends washing your hands for at least 20 seconds before and after preparing food. Not sure how long 20 seconds is? If you sing or hum two verses of “Happy Birthday,” as you soap up, that should add up to the required amount of time you need to spend in the suds.

Safe Food Handling

In handling uncooked meat, fish and seafood take care to not splash or spatter any juices from the food onto other items in your food preparation area. In being careful to avoid spatter, you can limit the chances of cross-contamination. Cross-contamination occurs when uncooked protein food juices i.e. meat, fish or poultry are splashed onto the cutting board or colander where you will place produce; this will cross-contaminate and may create conditions that will cause a food-borne illness.

Produce

If purchasing pre-packaged salad greens, they have been washed in chlorinated water during processing. However if purchasing loose, unbagged greens, they should be rinsed in tepid or lukewarm water.

Fruits with rinds such as melons, oranges and pineapple should be washed before using to prevent any bacteria on the outside from being transferred to the inside when you cut into the fruit. Sturdy fruits and vegetables should be scrubbed lightly with a produce brush.

Keep Hot Foods Hot & Cold Food Cold

By keeping foods at the appropriate temperatures, you can minimize the risk of food borne illnesses. Hot foods need to be above 140oF and cold foods should be held at temps of 40 oF or below. Most refrigerators are at 40 oF or lower. Letting foods hold at temperatures between 40 oF F and 140 oF is not recommended-this range is considered the “danger zone.” It is considered the “danger zone” because this is the temperature range that will enable bacteria to grow and multiply rapidly. For example if you are using a slow-cooker, it is important to make sure the food you are cooking reaches a temp of 140 oF or above within four hours.

To insure that food reaches the recommended temperatures for doneness, I advise my clients to invest in a food thermometer. They are relatively inexpensive and will provide peace of mind. You’ll know the food has cooked to the recommended done temperature and you will reduce the risk of overcooking. Unfortunately it is a tough task to remedy overcooking.

On the Label

Read food labels and understand the dates on the packages. Sometimes when products are on special or appear to be a great value, that discounted price may be because the product is very close to the suggested use by date.

Products are often stamped or labeled with a date to give you an idea of when you should use the food to enjoy it at its best flavor and quality. Following are examples of the dating and what they mean:

• “Sell-By” date tells the store how long to display the product for sale. You should buy the product before the date expires.
• “Best if Used By (or Before)” date is recommended for best flavor or quality. It is not a purchase or safety date.
• “Use-By” date is the last date recommended for use of the product while at optimal quality. The date has been determined by the product manufacturer.

By following these guidelines for food safety, you can serve up a healthy and enjoyable season of good eating for all.

Take Away: Safe food handling practices are important—they will ensure that everyone has good memories of the holiday for all the best reasons.

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Source by Michelle J Stewart

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The process of freeze-drying added a new life to food storage and made the processing easy to handle. Incidentally, the process of freeze-drying was known to the ancient Peruvian Incas of the Andes. They used to store their potatoes and some other foods in the mountains above Machu Picchu. The food used to get frozen due to cold mountain temperatures, and the water slowly vaporized due to the low air pressure at high altitudes. It was commercially developed in World War II but, was not filed with a patent law attorney or patent attorney California. The main reason is that a freeze-dryer was not a real invention but has eventually evolved from a laboratory instrument.

The simple idea of this process is to remove water content from frozen food. Most of the food we take has a lot of moisture content and it is the very moisture that is responsible for spoilage of food. The dehydration brought about under vacuum takes care of the moisture problem, thus giving the food a longer life. A freeze-dried food will not just last longer but is also very light. This makes the food perfect for space travel.

Talking about food that has been freeze-dried, the first name that comes to our mind is Nescafe. This was the first freeze-dried coffee produced in 1938 by Nestle. It also led to the production of powdered food products since then. Technically, the process of freeze-drying is referred to as Lyophilization and works on the idea of removal of water from dissolved or dispersed frozen solids. But let us see how it actually works?

How it Works?

As you know freeze-drying is meant for the preservation of food, but it can also be used to purify different materials. Wherever this process is conducted, it will have these four steps

1. Freezing: The food has to be frozen first to a very low temperature. This provides the appropriate conditions for the proper drying of food.

2. Vacuum: Once the food is frozen, the food is placed under vacuum. This way the water from the food vaporizes from its solid state without going through the liquid phase. This process in which water skips a phase is known as sublimation.

3. Heat: In order to speed up the process, heat is applied. Applying heat along with vacuum basically speeds up sublimation.

4. Condensation: Finally, the low temperature condenser plates eliminate the vaporized solvent from vacuum chamber by converting it back to solid. This completes the separation process. However, the final step can be avoided if the simple drying rather than separation is needed.

With freeze-drying, the moisture content of the food product is controlled. This means you do not have to cook or refrigerate it, but still it will be preserved in its natural flavor and color with this process. Preservation of food was just one merit, but this process also solves the problem of space food systems by providing them a staple diet during the travel. A lot of flights to the orbit these days last many days and even weeks. The freeze-dried food will be easy to handle, and provides sustenance to the astronauts during their journey.

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Source by Connor R Sullivan

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An HACCP for Food safety management system which stands for Hazard Analysis and Critical Control Points is considered a risk analysis for the food safety sector with international recognition, which is used as priority in action and reduction of risks in the food process. The tool identifies the critical control points, so the control points and their respective actions are defined. Thus, the process can guarantee safety of the process regarding the industrialization and manipulation of food.

For assessing risks and establishing control systems, HACCP is an effective tool that focuses on prevention rather than relying mainly on final product testing. HACCP Certification serves different purposes, but is also complementary. The main focus of HACCP is the sanitation of facilities, equipment and products, all of which must meet government and municipal standards. As well as priority for companies in the food industry is HACCP certification.

An external certification authority grants the HACCP Certification that has the necessary knowledge and skills to undertake an assessment of the HACCP system. The food business should always ensure that the external or third-party certification body has the necessary qualifications to provide service.

Application of HACCP principles

The principle focuses on the records and documentation needed to show that all activities have been performed according to approved procedures. HACCP principles should meet the following criteria:

• Identify the main hazards associated with the type of product produced and the operations carried out flexibility.
• Identify those Critical Control Points (CCPs) / Control Points (CPs) necessary to control those hazards; it may choose to have in the plan only CPs which is legal requirements flexibility that pre-determined CCPs in the preparation, manufacturing and processing of food.
• Establish legal limits against which to monitor the effectiveness of control measures at CCPs / CPs flexibility.
• Monitoring CCPs / CPs flexibility: – may be a simple procedure such as a visual observation to monitor whether the correct de-hiding procedure is being applied during slaughter process.
• Record the observations and corrective actions taken; the requirement of retaining HACCP documents needs to be flexible in order to avoid undue burdens for businesses.
• Recording – in the case of visual monitoring procedures it can be acceptable to record results only when there is a problem and the corrective action that has been taken; that is, ‘exception reporting’.
• Verify the HACCP-based procedures flexibility: – checking all aspects of the HACCP plan can be spread throughout the year so that all aspects are verified at least once a year to meet the requirement for verification.

Benefits of Implementing HACCP

• Increased consumer or government confidence
• Reduced legal and insurance costs
• Increased market access
• Reduction in production costs
• Improved product consistency
• Improved staff-management commitment to food safety
• Decreased business risk.

To gain HACCP certification by a reputable certification provider such as Global Manager Group who provides HACCP Certification Documentation Kit to cover all the requirements of HACCP documentation. The HACCP documents follows CODEX guideline is designed accurately so that it can be used very effectively for educating vendors, employees, management, and food safety groups for the establishment of a food safety management system(FSMS).For food safety and HACCP policies and procedures, the food business is required to undergo an audit or assessment.

Source: foodsafetystandard.WordPress.com

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Source by John Steves

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In an industry where perishability, quality and safety standards are a top priority, a modern ERP plays a critical role in analyzing deep level insights, timely alerts and monitor inventory levels to keep the business profitable and sustainable. It is no surprise that leading Food and Beverage businesses feel that they need a software that helps them solve the core problems of the business.

Moreover, issues such as supply chain effectiveness, food safety, dynamic purchasing patterns, and global competition are some of the factors that food and beverage companies must constantly take into notice. Regardless of their size big or small, working in farming, food processing or fine dining, these companies have to struggle with high-cost structures and tight margins.

For this, you need an enterprise-ready solution which mitigates all your mission-critical challenges and gives you a true solution to your F&B demands.

Compliance with Food Safety

We know in the F&B industry, food safety is paramount. In this regards, the modern ERP helps to ensure the product which is reaching expiry date is tracked well in advance. With this, keep informed your customers are receiving fresh materials and quality products every time. This feature helps to minimize waste and boost customer loyalty.

Full Traceability

In F&B business, it’s important to keep a track of the history and location of every unit, department, or work in process and finished goods. This visibility helps F&B business to make sound operational and business decisions with confidence.

Quicker and Informed Decision Making

One of the huge benefits of ERP for food and beverage industry is the ease and speed of decision-making process. It allows you to access real-time data across all departments backed by real-time metrics. Furthermore, you can gain critical insights and access data from anytime, anywhere and make quick decisions on the go.

No More Lost Orders

The result of the benefits mentioned above comes down to enhanced customer service – customer service is about empowering them with the quality products at a fair price and delivering it when promised. The common issue which Food and Beverages confront is the expiration of products. This can result in a lost order for a customer, lost revenue and profit. To avoid such situations, ERP software helps to reduce these issues and informs about a planned inspection date; thereby, enhancing customer service.

Reduces need for constant spot checks and inventory monitoring

Constant physical inventory checks can be tedious and really time-consuming. With a modern ERP, you can keep a constant check on labor costs and ensure that your workforce is focused on production and quality.

SAP Business One is an enterprise-ready ERP for SMEs offering powerful and easy-to-use expiration tracking, lot management, and process information. With enterprise-ready functionality, you get immediate insight into all your operations. Further, the mobility solution makes inventory tracking incredibly easier at the touch of fingertips.

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Source by Rajan Kumar

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Food manufacturing and processing is one of the success stories of the global economy. Food production is now not just a local industry as food products are now transported across the globe allowing a huge variety of products to be available on our supermarket shelves.

One of the reasons for food productions success has been the embracing of modern technology that has allowed many processes in the food production industry to be automated.

The food industry does pose unique challenges when it comes to automation and computerisation such as the prevalence of water in food production areas. Various laws and good working practices mean that food production areas are regularly washed or hosed-down. This can cause obvious problems to computer or touchscreen if they are used nearby as water will have catastrophic effects on any computer system.

Many food production of manufacturing areas turn to waterproof computer enclosures to protect their computer systems from wash down. Industrial computer enclosures are designed to international guidelines to ensure they can operate safely in washdown environments with the waterproof PC enclosure even allowing the systems to be hosed down themselves.

The European IP 65 or International NEMA 4 rating system are often used to describe the waterproofing of a computer enclosure. Many wash down areas contain IP 65 computer enclosures as they can also be manufactured out of food grade stainless steel ensuring they don’t corrode and can continually be kept clean.

Waterproof LCd enclosures and waterproof touchscreen enclosures can also be manufactured from the same material.

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Source by Richard N Williams

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These days, people think that the bigger the devices are, the better they perform. However, there is still some situation that dictates that the petite equipment can out perform a larger one. This is especially true for the mini food processor.

Mini food processors are small devices that allow you to chop and prepare foods in smaller items or batches. Aside from this, what makes device advantageous over larger food processors? Here are some of the benefits of getting mini fodder processors.

Smaller processors means preparation of smaller batches of food

You can chop or mince smaller food items properly if you use this equipment. This means that you can prepare small meals effectively using this device. If you use a bigger machine, it has a lot of room in it thus chopping fine items can be a very cumbersome task.

It saves a lot of space in your kitchen

Bigger machines tend to be bulky thus if you have a crowded kitchen, you might encounter a problem about its storage. However, for a smaller appliance, all you need to do is to make a little room for the device to be stored in your kitchen.

Fits well into your dishwasher

Since they are small, they can easily fit into your dishwasher without you pushing the body just so it will fit. This also prevents you from making any unnecessary damages in both your dishwasher and your appliance as well.

They are more affordable yet they still work just like the bigger machines

Since the device is small, it follows that they are also very cheap. You can buy them cheaper than how bigger machines costs. Moreover, they work just as well as their giant counterparts so you still save more eventually. Simply these machines can be categorized as one of the best food processors.

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Source by Jared Mason